Elastomeric Over-Molding

Create models that look like they just came off the production line.

Elastomeric Over-Molding

Elastomeric over-molding (elastomer over-molding) is a process in which a softer layer of material is bonded to harder substrate or structural component of a part. It can be used to improve functionality or to change the look of a part.

Overmolding can deliver a wide range of product benefits such as:

  • Textures that make hand held items easier to hold and use.
  • Vibration and noise reduction.
  • Greater electrical resistance.
  • Increase shock absorbency.

Over-Molding Part Design Considerations

  • The wall thickness of the substrate and over-mold should be as uniform as possible.
  • Keeping 0.5 MM minimum in corners reduces localized stresses.
  • Avoid deep or un-ventable blind pockets or ribs. 
  • Transitions between wall thicknesses should be gradual to reduce flow problems.
  • The elastomeric over-molding section should be less thick than the substrate to prevent warpage, especially critical for long, flat geometries.
  • Design in a mechanical interlock when possible.

 

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